AstraDriver
4 Channel LED Driver with PWM dimming input. LED2001PHR is the driver IC, it can support up to 4A, 3V - 18V at 850KHz switching frequency. Test plugs for each input and output. Optimized for good dimming performance. The board connects to AstraControl ESP32-based control PCB uses WiFi with an external antenna and 5Mbps RS-485. Direct copper heat-sink PCB for LED diode AstraBeamLED.
Table of contents
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Schematic
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Assembly
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Gerber viewer on tracespace.io
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BOM
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Report
ERC
ERC Report
- Errors: 0
- Warnings: 0
- Link: HTML Report
DRC
DRC Report
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- Link: HTML Report
PCB
Board size: 102.0x96.0 mm (4.02x3.78 inches)
- This is the size of the rectangle that contains the board
- Thickness: 1.61 mm (63 mils)
- Material: FR4
- Finish: ENIG
- Layers: 4
- Copper thickness: 35 / 15 µm
Solder mask: TOP / BOTTOM
- Color: #00000080
Silk screen: TOP / BOTTOM
- Color: White
Stackup:
Impedance controlled: YES
Name | Type | Color | Thickness [µm] | Material | Er | Loss tan |
---|---|---|---|---|---|---|
F.SilkS | Top Silk Screen | White | ||||
F.Paste | Top Solder Paste | |||||
F.Mask | Top Solder Mask | #00000080 | 10 | |||
F.Cu | copper | 35 | ||||
dielectric 1 | prepreg | #8D5316ED | 210 | FR4 | 4.4 | 0.020 |
In1.Cu | copper | 15 | ||||
dielectric 2 | core | #8D5316ED | 1065 | FR4 | 4.6 | 0.020 |
In2.Cu | copper | 15 | ||||
dielectric 3 | prepreg | #8D5316ED | 210 | FR4 | 4.4 | 0.020 |
B.Cu | copper | 35 | ||||
B.Mask | Bottom Solder Mask | #00000080 | 10 | |||
B.Paste | Bottom Solder Paste | |||||
B.SilkS | Bottom Silk Screen | White |
Important sizes
Clearance: 0.2 mm (8 mils)
Track width: 0.35 mm (14 mils)
- By design rules: 0.15 mm (6 mils)
Drill: 0.4 mm (16 mils)
- Vias: 0.4 mm (16 mils) [Design: 0.4 mm (16 mils)]
- Pads: 0.4 mm (16 mils)
- The above values are real drill sizes, they add 0.1 mm (4 mils) to plated holes (PTH)
Via: 0.7/0.3 mm (28/12 mils)
- By design rules: 0.3/0.3 mm (12/12 mils)
- Micro via: yes [0.2/0.1 mm (8/4 mils)]
- Buried/blind via: yes
- Total: 315 (thru: 315 buried/blind: 0 micro: 0)
Outer Annular Ring: 0.1 mm (4 mils)
- By design rules: 0.1 mm (4 mils)
Eurocircuits class: 8C
- Using min drill 0.4 mm for an OAR of 0.1 mm
General stats
Components count: (SMD/THT)
- Top: 45/23 (SMD + THT)
- Bottom: 0/0 (NONE)
Defined tracks:
- 0.3 mm (12 mils)
- 0.35 mm (14 mils)
- 0.5 mm (20 mils)
- 0.7 mm (28 mils)
- 0.9 mm (35 mils)
- 1.0 mm (39 mils)
Used tracks:
- 0.35 mm (14 mils) (63) defined: yes
- 0.5 mm (20 mils) (5) defined: yes
- 0.7 mm (28 mils) (12) defined: yes
- 1.0 mm (39 mils) (7) defined: yes
- 1.2 mm (47 mils) (1) defined: no
Defined vias:
- 0.55/0.25 mm (22/10 mils)
- 0.7/0.3 mm (28/12 mils)
- 0.8/0.4 mm (31/16 mils)
Used vias:
- 0.7/0.3 mm (28/12 mils) (Count: 16, Aspect: 2.3 A) defined: yes
- 0.8/0.4 mm (31/16 mils) (Count: 299, Aspect: 2.0 A) defined: yes
Holes (excluding vias):
- 0.3 mm (12 mils) (20)
- 0.4 mm (16 mils) (84)
- 0.9 mm (35 mils) (16)
- 1.7 mm (67 mils) (18)
- 5.8 mm (228 mils) (6)
Oval holes:
Drill tools (including vias and computing adjusts and rounding):
- 0.4 mm (16 mils) (36)
- 0.5 mm (20 mils) (383)
- 1.0 mm (39 mils) (16)
- 1.8 mm (71 mils) (18)
- 5.9 mm (232 mils) (6)
Solder paste stats:
Using a paste with 87.75 % alloy, that has an specific gravity for the alloy of 7.4 g/cm³ and 1.0 g/cm³ for the flux. This paste has an specific gravity of 4.15 g/cm³.
The stencil thickness is 0.12 mm.
Side | Pads with paste | Area [mm²] | Paste [g] |
---|---|---|---|
Total | 130 | 242.35 | 1.21 |
Note: this is just an approximation to the theoretical value. Margins of the solder mask and waste aren’t computed.
Know Issues
- TBD
Credits
Amulet - Inspiration for awesome schematic and PCB
tracespace view - Online Gerber Viewer